Scientific Injection Moulding Consultancy
and Cavity Balance SoftwareCav-Bal® Hot Runner Cavity Balance Software
Cav-Bal® is proprietary cavity balance software developed by Moulding Optimisation Ltd to correct hot runner cavity imbalance quickly and reliably. Using measured cavity weight data, Cav-Bal® calculates the hot runner tip temperature settings needed to achieve cavity balance without relying on trial and error. It is used during mould qualification, process validation, and troubleshooting to help establish stable and repeatable cavity balance conditions.
Scientific Injection Moulding Consultancy
Moulding Optimisation Ltd is a UK-based injection moulding consultancy providing scientific injection moulding support and specialist software to the plastics industry. Alongside Cav-Bal®PRO, we work with injection moulders, toolmakers, and machine manufacturers to improve process understanding, reduce variation, and support more robust moulding performance.
Practical Engineering Support
Moulding Optimisation Ltd supports customers who need a more structured and practical approach to injection moulding challenges. Whether the requirement is cavity balance improvement, validation support, process development, or troubleshooting of difficult moulding issues, we provide focused engineering input backed by hands-on moulding experience.
Validation, Process Optimisation and Troubleshooting
We provide support for validation of new moulds, optimisation of existing moulding processes, and troubleshooting of tooling and process issues. This includes on-site engineering support at moulding facilities, toolmakers, and supplier locations where required, helping customers investigate problems, improve process consistency, and establish more reliable processing conditions.
Experience in Medical Device, Automotive and Consumer Moulding
Our engineers have extensive hands-on experience in injection moulding process optimisation, mould validation, and process validation, particularly within the medical device sector. We also have experience across automotive and consumer goods applications, with a strong practical understanding of modern injection moulding machines, mould tools, hot runner systems, and ancillary equipment.