Process Optimisation using Scientific Injection Moulding

Our approach to Scientific Injection Moulding ensures precision and repeatability across your production processes. By applying data-driven techniques and advanced methodologies such as Design of Experiments (DoE) and process window studies, we optimise your moulding setup to achieve consistent part quality. Whether you're launching a new mould or improving existing processes, our systematic approach reduces variability, enhances productivity, and minimises scrap rates.

Mould Qualification and Validation

We provide end-to-end Mould Qualification and Validation services to ensure your moulds meet industry standards and customer specifications. From initial trials to full-scale production validation, we conduct rigorous testing and performance assessments. Our focus on precision, documentation, and compliance ensures your moulds are production-ready, delivering reliable results from day one.

Troubleshooting and Problem-Solving

Unexpected issues can disrupt production and lead to costly downtime. Our Troubleshooting and Problem-Solving services provide quick, actionable solutions to get your processes back on track. With a structured approach and years of hands-on experience, we identify root causes of issues such as flash, short shots, warpage, and other defects. We deliver practical fixes to restore productivity and prevent recurrence.

Cavity Balancing

Unbalanced cavities can lead to production inefficiencies and inconsistent part quality. Our unique expertise in Cavity Balancing enables us to identify and correct imbalances quickly and effectively, ensuring uniform cavity fill. Using advanced techniques and tools like our proprietary Cav-Bal®PRO software, we help you achieve up to 1% or lower imbalance, improving part consistency and quality.

Process Audits and Optimisation

We conduct comprehensive audits to identify inefficiencies and areas for improvement within your moulding processes. Leveraging years of industry expertise, we analyse your equipment, settings, and procedures to create tailored optimisation strategies. By fine-tuning parameters and ensuring robust machine setups, we help you increase output, lower costs, and achieve long-term process stability.